Electroperm Magnetic Chucks For Horizontal Machine

Electroperm Magnetic Chucks For Horizontal Machine Specification

Thickness
80 mm

Machine Type
Horizontal milling and grinding machine

Magnet Category
Electroperm hybrid permanent

Magnet Grade
N52 rare earth alloy

Composite
Magnetic alloy/steel composite

Shape
Rectangular

Application
Workpiece clamping for horizontal machining

Size
300 x 600 mm (customizable sizes available)

Weight
Approx. 75 kg

Color
Dark metallic/black

Brand Required
Yes

Material
Steel with magnetic core

Holding Force
Up to 150 N/cm

Operating Voltage
220V AC/50 Hz

Controller Type
Digital electronic controller included

Operating Temperature Range
0C to 50C

End Stop Blocks
Removable lateral stoppers for workpiece alignment

Compatibility
Suitable for ferromagnetic materials only

Insulation Resistance
> 500 M at 500V DC

Mounting Holes
Provided for secure fixture to horizontal machine tables

Coolant Resistance
Fully sealed for coolant and oil protection

Safety Features
Failsafe operationretains hold during power loss

Residual Magnetism
<1.5% after deactivation

Chuck Face Runout
<0.010 mm

Pole Pitch
50 mm x 12 mm

Electroperm Magnetic Chucks For Horizontal Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Month

Delivery Time
3 Days

About Electroperm Magnetic Chucks For Horizontal Machine

Electroperm Magnetic Chucks For Horizonatal Machine

Since our inception in 1999, we have been employing our best efforts in manufacturing, supplying and exporting a comprehensive range of Ultra brand Electroperm Magnetic Chucks For Horizontal Machine. Being a client-oriented firm, these chucks are manufactured with premier-grade metals that helps in ensuring their excellent magnetic properties. Magnetic properties are developed in these chucks by applying electricity so as to ensure their wide use for precision machining and holding ferro-magnetic work pieces. Offered Ultra brand Electroperm Magnetic Chucks are completely fault-free and acclaimed by clients for their lightweight, compact & portable design and fine finishing.

EPM CHUCK is designed in such a way that it is very useful for Horizontal machining centers. It is also useful in conventional machining for Horizontal milling operation.

As Electro Permanent Magnetic (EPM) Principle is used

Continues Electrically is not required.
Easily intergrated with pallet clamping
Manufactured as per customer requirement

Reliable Clamping for Precise Machining

Electroperm Magnetic Chucks are engineered for horizontal milling and grinding machines, designed to deliver consistent, accurate workpiece clamping. With minimal chuck face runout and strong holding force, these chucks ensure smooth, precise operations even during demanding tasks. The failsafe design and robust construction contribute to a reliable machining environment, enhancing both safety and efficiency in industrial settings.

Advanced Magnetic Technology with Safety Features

By leveraging hybrid Electroperm technology, these chucks deliver powerful, stable clamping of ferromagnetic materials. The digital electronic controller allows easy activation while the residual magnetism post-deactivation remains below 1.5%, ensuring rapid, hassle-free workpiece shifts. The fail-safe magnetization process retains holding power during unexpected power interruptions, maximizing operational safety for operators.

Durability and Compatibility for Industrial Demands

Constructed from a magnetic alloy and steel composite, the chuck is fully sealed, providing excellent resistance to coolants and oils. Removable end stop blocks enable accurate workpiece alignment, while versatile mounting holes cater to secure fixture on a variety of horizontal machine tables. Suitable exclusively for ferromagnetic materials, it is an ideal solution for a broad spectrum of horizontal machining applications.

FAQs of Electroperm Magnetic Chucks For Horizontal Machine:

Q: How is the Electroperm Magnetic Chuck for horizontal machines operated and controlled?

A: This chuck is managed using a digital electronic controller that allows for swift magnetization and demagnetization using a standard 220V AC/50Hz power supply. The systems modern design simplifies operation, bolstered by failsafe safety features.

Q: What types of materials are compatible with this chuck?

A: The Electroperm Magnetic Chuck is engineered specifically for ferromagnetic materials. Non-ferrous or non-magnetic items are not suitable for clamping with this device.

Q: When should I consider using an Electroperm Magnetic Chuck instead of traditional mechanical clamps?

A: Opt for this magnetic chuck when precision, rapid setup, and easy workpiece adjustment are essential, especially in horizontal milling or grinding applications. It excels at holding flat or round ferromagnetic workpieces securely without the risk or hassle of mechanical clamping systems.

Q: Where can the Electroperm Magnetic Chuck be installed?

A: It is designed for mounting on horizontal milling and grinding machines, using the provided mounting holes for secure fixture to machine tables. Its seal and insulation facilitate use in environments exposed to coolants and oils.

Q: What is the process for aligning workpieces on the chuck?

A: Removable lateral end stop blocks assist in accurate alignment of workpieces on the chuck face, ensuring consistent and repeatable positioning for each operation.

Q: How does the failsafe operation benefit users during power interruptions?

A: With failsafe technology, the Electroperm Magnetic Chuck maintains its magnetic holding force during power outages, protecting the workpiece and machinery and minimizing the risk of accidents during unexpected power loss.

Q: What maintenance is required for the Electroperm Magnetic Chuck?

A: Routine inspections to ensure sealing integrity and cleaning the chuck face to prevent debris build-up are advised. Thanks to its robust construction and minimal residual magnetism, the chuck requires little ongoing maintenance.