Micro Fine Pitch Electroperm Magnetic Chucks

Micro Fine Pitch Electroperm Magnetic Chucks Specification

Magnet Category
Electroperm (Electro Permanent Magnet)

Machine Type
Surface Grinder, EDM, Milling Machine, CNC Machines

Thickness
75 mm (standard), custom thickness on request

Shape
Rectangular (also available in square and round on request)

Application
Precision grinding, light milling, EDM operations

Size
150 mm x 300 mm to 600 mm x 1000 mm (custom sizes available)

Weight
Varies by size, e.g., approx. 32 kg for 300x600 mm

Color
Metallic Grey/Black

Capacity
High holding capacity for small and thin ferromagnetic components

Brand Required
As per customer requirement

Material
Steel body with solid top plate

Accuracy
Parallelism and flatness within ±0.005 mm

Surface Finish
Precision ground to tight tolerances

Accessories
Control unit and cable supplied as standard

Polarity
Double magnet system with high flux density

Power Consumption
Low energy required; energy needed only during switching

Switching
Electronic control for ON/OFF operation, no residual magnetism

Operating Temperature
Max 80°C continuous

Pole Pitch
2 mm to 4 mm (Micro Fine Pitch)

Micro Fine Pitch Electroperm Magnetic Chucks Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Month

Delivery Time
3 Days

About Micro Fine Pitch Electroperm Magnetic Chucks

Highly trusted among customers for authenticity and pristine quality materials, we offer a wide collection of Ultra brand Micro Fine Pitch Electroperm Magnetic Chucks. These chucks are made by making use of the best quality magnets in tandem with the strict industry standards. Offered chucks are enormously used in vertical and horizontal turning of lathes. The provided chucks are further checked by our quality analysts to remove any kind of flaw at users end. Furthermore, the provided Micro Fine Pitch Ultra brand Electroperm Magnetic Chucks are available at highly discounted rates.

Features:

Continuous electricity is not required
Power for all poles transferred to ring I plates to hold the job firmly
Assembled with power full magnets
Poles individually magnetized for full loading power
Highly resistant to bad weather
Indestructible by high pressure

Fine Pitch Electroperm Magnetic Chucks

Eliminates the use of traditional clamping methods in CNC machining center
Heavy to light milling for work pieces
Fine Pitch (1 + 0.5) that makes it suitable to hold very thin & small jobs
Poles individually magnetized for full loading power
Ensures excellent magnetic grip
Equipped with easy operated ON-OFF lever
Help to dampen vibrations, resulting in longer tool life

Technical Specification:

Sr. No.	Cat No.	Size (mm)	Pole Pitch (mm)
1	UL 72101	250 L x 150 W x 60 H	1.5
2	UL 72102	300 L x 150 W x 60 H	1.5
3	UL 72103	350 L x 150 W x 60 H	1.5
4	UL 72104	400 L x 150 W x 60 H	1.5
5	UL 72105	450 L x 150 W x 60 H	1.5

Ultimate Precision for Delicate Workpieces

Micro Fine Pitch Electroperm Magnetic Chucks excel in handling small and thin ferromagnetic parts, providing high holding strength and precision. Their micro-fine pole pitch (24 mm) enables perfect support for delicate components, ensuring superior machining results. The precision-ground surface and tight tolerances maintain consistent parallelism and flatness, crucial for high-accuracy applications in grinding, EDM, and milling.

Efficient and Reliable Operation

Equipped with an electronic control unit, these chucks offer effortless ON/OFF switching, eliminating residual magnetism. The energy-efficient design requires power only during phase changes, helping reduce operational costs. Their solid steel body and high-quality construction allow for continuous operation at temperatures up to 80C, providing lasting reliability across surface grinders, CNC machines, EDM, and milling setups.

FAQs of Micro Fine Pitch Electroperm Magnetic Chucks:

Q: How does the electronic switching mechanism benefit users of Electroperm Magnetic Chucks?

A: The electronic switching mechanism allows for easy ON/OFF operation, requiring power solely during the transition, which increases energy efficiency. This also ensures there is no residual magnetism left on the chuck, simplifying workpiece removal and improving safety during precision operations.

Q: What is the advantage of micro fine pole pitch in magnetic chucks?

A: A micro fine pole pitch, ranging from 2 mm to 4 mm, delivers maximum holding force especially for small and thin ferromagnetic components, enabling secure and stable fixture during intricate processes such as precision grinding, light milling, and EDM work.

Q: When should I choose a custom size or thickness for my magnetic chuck?

A: Custom sizes or thicknesses should be selected when standard dimensions (example: 75 mm thickness, 150x300 mm up to 600x1000 mm) do not align with your specific machine or application needs. Tailored options ensure optimal coverage and performance for unique workpiece or machine setups.

Q: Where are Micro Fine Pitch Electroperm Magnetic Chucks commonly used?

A: These chucks are widely used in machining environments such as surface grinders, EDM systems, milling machines, and CNC machines across industries that require high-precision machining and workholding for small or intricate components.

Q: What process is involved in operating these chucks for accurate workholding?

A: Place the workpiece on the chuck, then activate the chuck using the supplied control unit and cable. The double magnet system secures the component with high flux density. Precise machining or grinding can proceed, ensuring outstanding flatness and parallelism. Once complete, switch the chuck off electronically for easy workpiece removal.

Q: Can these magnetic chucks handle continuous operations at elevated temperatures?

A: Yes, the chucks are constructed to function reliably in environments up to 80C continuous operating temperature, making them suitable for demanding machining tasks and prolonged operation periods.

Q: What benefit does the double magnet system with high flux density provide?

A: The double magnet system amplifies flux density, resulting in a higher holding capacity and more secure clamping, especially for challenging, thin, or small ferromagnetic partsensuring stable machining and enhanced precision in every operation.