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Electropermanent Round Chuck For Turning
Application: - Used in vertical and horizontal turning of plates
- Help to position and secure work pieces
For Heavy Turning
- Double magnet is available for heavy duty operations on seamless rolled rings, turning, flanges and machining plates
- Ensures ID, OD and face machining in one setup
Features:
- Detachable bayonet plug for power supply
- Poles are individually magnetized for full loading power
- Assembled with powerful magnets
- Clamp force is consistent & predictable
- No Heat is generated by integrating coil when magnet is activated
- Ability to withstand high temperature
- Perfect finish and excellent in strength
Technical Specifications:
| Sr. No. | Cat No. | Size (mm) |
| 1 | UL - 82101 | 300 x 100 H |
| 2 | UL - 82102 | 450 x 100 H |
| 3 | UL - 82103 | 500 x 100 H |
| 4 | UL - 82104 | 600 x 100 H |
| 5 | UL - 82105 | 1000 x 100 H |
| 6 | UL - 82106 | 1250 x 100 H |
| 7 | UL - 82107 | 1500 x 100 H |
| " ULTRA" VARIABLE CONTROL UNIT FOR ABOVE CHUCKS "ULTRA" EXTENSION BLOCK "ULTRA" EXTENSION JAWS (Movebal) |
Advanced Magnetic Clamping TechnologyThis electropermanent round chuck utilizes high-energy NdFeB magnets combined with a steel-brass laminate surface, providing strong and stable magnetic clamping. The power is only needed momentarily for activation or release, significantly reducing energy consumption and heat generation, making it both efficient and reliable for heavy-duty turning and cylindrical grinding operations.
Designed for Industrial Productivity & SafetyBuilt with operator safety and machine versatility in mind, the chucks permanent magnetic holding feature ensures uninterrupted clamping in the event of a power failure. Its heavy-duty construction accommodates large workpieces, and the electronic external controller offers precise operation with a release time of less than 3 secondsideal for high-throughput industrial environments.
FAQs of Electropermanent Round Chuck For Turning:
Q: How does the electropermanent round chuck ensure safety during power failures?
A: This chuck features permanent magnetic holding. If a power failure occurs, the magnetic force remains engaged and reliably secures the workpiece, minimizing risk and ensuring operator safety.
Q: What is the recommended minimum workpiece thickness for effective clamping?
A: For optimal magnetic holding, workpieces should be at least 8 mm thick. Thinner materials could reduce the chucks efficiency and holding strength.
Q: When should an electropermanent chuck be chosen over traditional magnetic or mechanical chucks?
A: Choose an electropermanent magnetic chuck when precision clamping, rapid activation/release, energy efficiency, and safety in power loss situations are requiredespecially in continuous or heavy-duty turning operations.
Q: Where can this round chuck be mounted, and how is it installed?
A: The chuck comes with center or mounting holes, allowing it to be easily installed on lathe and turning machines. Mounting provisions are adaptable for various machine setups as per customer requirements.
Q: What is the process of activating and releasing workpieces with this chuck?
A: Workpieces are clamped or released via an electronic external controller. Electrical power is used briefly to magnetize or demagnetize the chuck, with the release process typically taking less than 3 seconds.
Q: How does the chucks composite steel-brass laminate surface benefit precision turning applications?
A: The steel-brass laminate ensures consistent magnetic distribution and minimizes heat, promoting exceptional surface finish accuracy within 15-20 micronscritical for high-precision turning and grinding tasks.
Q: What maintenance or cooling does this unit require during operation?
A: No cooling system is needed, as it is designed for dry use and consumes negligible power after magnetization, resulting in minimal maintenance for continuous operation.